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? desoldering tool instruction manual ? thank you for purchasing the hakko 475 desoldering tool. please read this manual before operating the hakko 475. keep this manual readily accessible for reference. ? table of contents 1. packing list ................................................................ 1 2. precautions ................................................................. 2 3. part names (desoldering gun) .............................. 3 (station) ............................................. 4 4. operation (preparation- assembly and connection) ......... 5 ? 6 (desoldering) ................................ 7 ? 8 (cleaning during operation) .............. 9 (problems during desoldering) (post-operation maintenance) ......... 10 (troubleshooting guide) ................... 11 5. maintenance (desoldering gun).....................12 ~ 14 (station) .................................... 15 ? 16 6. replacement parts (replacing heating element) .... 17 ? 18 7. parts list (station) .................................... 19 ? 20 (desoldering gun) ............................ 21 8. speci?cations ........................................................... 22 9. wiring ....................................................................... 22

2. precautions 2 in this instruction manual, warning and cautions are de?ned as follows. warning warning : misuse may potentially cause death of, or serious injury to the user. caution : misuse may potentially cause injury to the user or physical damage to the objects involved. for your own safety, be sure to comply with these precautions. caution when the power is on, the nozzle temperature is between 380c/716f and 480c/ 896f. since mishandling may lead to burns or ?re , be sure to comply with the following precautions. ? do not touch the metallic parts near the nozzle, nearby plastic parts and the spring iron holder. ? do not use the product near ?ammable items. ? advise other people in the work area that the unit can reach a very high tem - perature and should be considered potentially dangerous. ? turn the power off while taking breaks and when ?nished using the unit. ? before replacing parts or storing the unit, turn the power off and allow the unit to cool to room temperature. ? this appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. ? children should be supervised to ensure that they do not play with the appli - ance. to prevent damage to the unit and ensure a safe working environ - ment, be sure to comply with the following precautions. ? use clean, ?ltered air as the ? uid. with the trigger pulled and air ?owing, adjust the pressure to between 490 to 686kpa(5.0 to 7.0kgf/cm 2 ) ? do not use the unit for applications other than desoldering. ? do not rap the desoldering gun against the work bench to shake of f residual solder, or otherwise subject the iron to severe shocks. ? do not modify the unit. ? use only genuine hakko replacement parts. ? do not wet the unit or use the unit when your hands are wet. ? set the ceramic paper ?lter (s) for the ?lter retainer (station), and the ceramic paper ?lter (l) for the ?lter pipe (gun). ? maintain the desoldering gun and the station. ? while using the unit, don?t do anything which may cause bodily harm or physi - cal damage.
3. part names 3 ? desoldering gun (refer to p.19, 20 & 21 for part nos.) nozzle transmits heat for melting solder, en - trance for melted solder. expendable part . heating element inside requires cleaning. trigger squeeze to start absorption. do not pull the trigger before fully heating the nozzle. filter pipe set the ceramic paper ?lter (l) (no.a1033). contains melted solder and ?ux using ?lters. filters are expendable parts . back holder as - sembly secures the ?lter pipe. release knob push down to remove the ?lter pipe. indicator indicates when nozzle and heating element need cleaning and when ?lters need replacing. (refer to p.9) hose connects to the vacuum outlet cap (station). cord assembly connects to the receptacle (station).
? station 4 temperature control knob provides nozzle temperature con - trol. (refer to p.7) temperature control set screw clamp prevents the temperature con - trol knob from being reset. (refer to p.7) vacuum outlet cap set the ceramic paper ?lter (s) (no. a1009). connects with the hose. filter inside vacuum outlet cap is expendable . receptacle connector for the cord assembly. power lamp lights up when the power switch is turned to on. power switch when turned to on, the heating element starts to heat up. cal (calibration) used for calibrating the temperature after replacing the heating element. power cord fuse holder ? 100, 110v unit contain 125v-2a fuse. ? 120v unit contains 250v-2a (u) fuse. ? 220, 230v unit contain 250v-1a fuse. ? australian 240v unit contains 250v-1a s fuse. female connector supplier inlet compresser air tapered screw; pt 1/8
5 4. operation tube(red) securely insert the cleaning pin holder. preparation-assembly and connection assemble the hakko 474 on a ?at surface. 1 assemble the iron holder. ? set the spring iron holder and cleaning pin holder in the iron holder base. ? dampen the cleaning sponge with water and then squeeze it dry. caution the sponge is compressed. it will swell when moistened with water. be sure to dampen the sponge with water before use. be sure to remove the round portion of the sponge. 2 insert the desoldering gun and cleaning pins. ? fully insert the desoldering gun into the spring iron holder. caution the spring iron holder becomes extremely hot during operation of the desoldering gun. do not touch the spring iron holder during and immediately after using the gun. 3 connections caution be sure to turn off the power switch before connecting or disconnecting the cord assembly and the power plug. failure to do so may damage the p.w.b. ? connect the cord assembly to the receptacle (marked iron). ? connect the hose to the vacuum outlet cap (marked vacuum). insert the cord assembly by keying the plug to the key on the receptacle. secure the plug by turning it clockwise. fully insert the hose into the vacuum outlet cap. spring iron holder (no.b1094) cleaning pin holder (no.b1095) iron holder base cleaning sponge
5 power switch ? con?rm that the power switch is set in the off position, then con - nect the power plug to the power source. caution the entire unit is constructed of con - ductive materials. always ground the unit. ? turn the power switch to on. the power lamp should light up. ? the nozzle begins to heat up as soon as the power switch is turned to on. 6 after turning the power switch to on, wait 3 minutes before beginning desoldering operations. 6 the power lamp doesn?t light up. 1. is the power cord properly con - nected? 2. is the fuse blown? the nozzle doesn?t heat up. 1. is the cord assembly properly connected? 2. is the heating element broken? the power lamp lights up. the nozzle heats up. caution : the desoldering gun must be placed in the iron holder when not in use. 4 connect to the compresser. ? use ?ltered air without any dust, oil and moisture. ? with the trigger pulled and air ?owing, adjust the regulator air pressure to 490kpa(5.0kgf/cm 2 ). the absorption power of the unit will be reduced if adjustment is made while air is not ?owing or if the tube is not measured as speci?ed. do not set the regulator to pressure of 882kpa (9kgf/cm 2 ) or more while the trigger is not pulled, as such pressures can damage various parts of the hakko 475 station. caution connections station male connector: pipe thread 1/8 compressor regulator: adjust to 490kpa (5.0kgf/cm 2 ) air filter: ?lter out dust, oil and moisture. tubing: must have a diameter of more than ? 0.17 in. and a length of less than 9.5 ft . caution use the air ?lter. dust, oil and moisture can adhere to the solenoid valve in the pipe without it. this may result in damage to the unit.
7 4. operation desoldering after turning the power switch to on, wait 3 minutes before begin- ning desoldering operations. 1 set the temperature. caution always set the temperature to as low as possible for the work being done. ? to more precisely set the temper - ature, measure the temperature at the nozzle using a soldering iron thermometer and adjust the temperature control knob accord - ingly. we recommend the hakko fg-100 thermometer or hakko fg-101 soldering tester for measuring the nozzle temperature. ? the temperature control knob can be secured by tightening the temperature control set screw clamp (+ screw) at the top of the hakko 475 unit. 2 clean the tip of the nozzle. ? keep the solder-plated section of the nozzle a shiny white by coating it with a small amount of solder. if the tip of the nozzle is coated with oxide, the nozzle?s heat conductivity will be lowered. coating the tip with a small amount of fresh solder ensure maximum heat conductivity. lock unlock secure the temperature control set screw clamp with a cross point screw - driver. wipe away any oxide or old solder from the nozzle using the hole in the center of the sponge. the temperature can be adjusted between 380c (716f) and 480c (896f) with temperature control knob. please refer to the chart below, and adjust the tempera - ture control knob. knob 1 and 2 3 and 4 5 and 6 p.w.b. single-sided p.w.b. through-hole p.w.b. multilayer p.w.b. caution never insert the cleaning pin in the hole of temp. control set screw clamp. as this may result in damage to the unit.
8 3 melt the solder. ? apply the nozzle to the soldered part and melt the solder. caution never allow the nozzle to touch the board itself. ? con?rm that the solder is melted. caution to con?rm that all solder is melted, observe the inside of the hole and the backside of the p.w.b. if this is dif?cult to do, try slowly moving the lead with the nozzle C if the lead moves, the solder is melted. caution never move the lead by force. if it doesn?t move easily, the solder isn?t yet fully melted. 4 absorb the solder. ? after con?rming that the solder is completely melted, absorb the solder by squeezing the trigger on the gun. caution never leave any solder remaining inside the hole in the p.w.b. ? after fully absorbing all the solder, cool the soldering junction in order to prevent it from becoming resoldered. 5 problems during desoldering. ? if solder remains, resolder the component and repeat the desol - dering process. nozzle p.w.b. solder lead slowly move the lead with the nozzle. absorb the solder by slowly moving the lead back and forth with the tip of the nozzle.
9 4. operation heated solder and ?ux can cause oxides to form and adhere to the nozzle and the inside of the heating element. these oxides not only lower the heat conductivity, but can also clog the nozzle and heating element, result - ing in a drop in suction ef?ciency. should there be a noticeable drop in suction ef?ciency during operation, replace the ?lter and clean the nozzle and heating element with the provided cleaning pin. cleaning during operation 1 observing the indicator while looking at the indicator and with the hole of the nozzle open, pull the trigger and look at the indicator. if it is red, clean the nozzle and heating element, empty the ?lter pipe, and replace the ?lters. if the indicator is blue, cleaning is not necessary and operations can be resumed. caution the indicator will not operate ac - curately if the hole of the nozzle is closed or if the solder in the hole of the p.w.b. is not melted. caution the indicator on the hakko 474 reads in a different way. for instruction on the reading the hakko 474 indicator, please refer to the hakko 474 instruction manual. 2 replacing the ?lter replace the ?lter as shown a to c. during operation, the ?lter pipe is very hot. wait until the ?lter pipe is cool before replacing the ?lter. we recommend keeping a second ?lter pipe containing new ?lters handy, and replacing the installed ?lter pipe with this backup ?lter pipe. a replace the entire ?lter pipe with he provided backup ?lter pipe. b pull c down normal one-half or less of rthe indicator is red. abnormal three-fourths of the indicator is red. solution if three-fourths or more of the indicator is red, replace the ?lter and clean the nozzle and the inside of the heating element. (refer to p.12 maintenance of the desoldering gun) caution : if there is a noticeable drop in suction ef?ciency, clean the nozzle and heating ele - ment with the cleaning pin.
10 problems during desoldering a. the solder in the junction is not suf?ciently melted. b. suction power is dropping. post-operation maintenance to ensure a long service life, always perform the following maintenance procedures immediately after using the hakko 475 unit. a. the solder in the junction is not suf?ciently melted. ? temperature is not high enough the following parts require a greater heat capacity to desol - der. ? multilayer p.w.b.s, power supplies, ground planes in through-hole p.w.b.s, high-capacity transistors, triacs with heat radiation ?ns, tuner p.w.b. ground wires, and large-scale transformer terminals. use a preheating oven or heating gun to heat the p.w.b. to a temperature that won?t damage the board or its components [between 70c (160f) and 80c (180f)], then desolder. do not increase the temperature of the gun by recalibration as this may damage the p.w.b. and its components. ? nozzle is worn out. ? when the nozzle begins to wear out, the heating ef? - ciency begins to decline. check the nozzle. if the solder plating is damaged, or the nozzle is eroded, replace the nozzle. (refer to p.12) b. suction power is dropping. ? replace the ?lters, and clean the nozzle and the inside of the heating element, (refer to p.12 to p.16, maintenance of desoldering gun and station) ? air is leaking from the vacuum system. air leakage cannot be determined from the indicator. check the air-tightness of the following parts and replace any that are worn. ? remove all solder from the inside of the nozzle and heat - ing element. ? clean the tip of the nozzle with the cleaning sponge, then coat the tip with a fresh layer of solder to protect the solder plating. a. contact point of the nozzle and heating element b. front holder and nearby parts c. o-ring in the back holder d. hose e. vacuum outlet cap f. packing and nearby parts ? the air pressure is low. check the air pressure and connections. (refer to p.6)
warning : if the power cord is damaged, it must be replaced by the manufacturer, its service agent or similarity quali?ed person in order to avoid personal injury or damage to the unit. ? power lamp does not light up. ? is the power cord plugged in correctly. securely insert the power cord into the power supply. ? is the fuse blown? determine why the fuse blew and eliminate the cause, then replace the fuse. example is the inside of the gun short-circuited? ? solder is not being absorbed. ? is the spring ?lter full of solder? replace it with a new one. (refer to p.13) ? is the ceramic ?lter hardened? replace it with a new one . ? is there a vacuum leak? check the connections and replace any worn parts. (refer to p.10) ? is the compressor providing the proper air pressure? check the air pressure and the inside diameter and length of the tube. (refer to p.6) ? the nozzle does not heat up. ? is the desoldering gun cord assembly properly con - nected? reconnect it. (refer to p.6) ? is the heating element damaged? replace it. (refer to p.17) note : when repairs are needed, please send both the desoldering gun and the station to your sales agent. 11 troubleshooting guide
5. maintenance 12 properly maintained, the hakko 475 desoldering gun should provide years of good ser - vice. ef?cient desoldering depends upon the temperature, and the quality and quantity of the solder and ?ux. perform the following service procedures as dictated by the conditions of the gun?s usage. warning : since the desoldering gun can reach a very high temperature, please work carefully . except when cleaning the nozzle and heating element, always turn the power switch off and disconnect the power plug before performing any maintenance procedure. caution the desoldering gun will be extremely hot. during maintenance, please wear gloves and work carefully. 1 inspect and clean the nozzle. ? plug in the power cord, turn the power switch on and let the nozzle heat up. ? clean out the hole of the nozzle with the nozzle cleaning pin. caution the cleaning pin will not pass through the nozzle until the solder in - side the nozzle is completely melted. ? if the cleaning pin does not pass through the hole in the nozzle, clean with the cleaning drill. ? check the condition of the solder plating on the tip of the nozzle. ? if it is slightly worn, recoat the tip with fresh solder to prevent oxida - tion. ? check the condition of the surface and inside hole of the nozzle. ? if either is worn or eroded, or the inside diameter seems unusually wide, replace the nozzle. caution the inside hole and the surface of the nozzle is plated with a special alloy. should this alloy become eroded by high-temperature solder, the nozzle will not be able to maintain the proper temperature. cleaning with the nozzle cleaning pin cleaning with the cleaning drill ? before cleaning ? after cleaning solder plating diameter of hole is widened through erosion. (desoldering gun) the cleaning pin passes com - pletely through the hole. insert the bit while turning it clockwise. pull the drill bit out straight without turning it. caution if the cleaning drill is forced into the nozzle, the drill bit could break or be damaged. caution please use the proper size clean - ing pin or cleaning drill for the nozzle diameter. caution unfortunately, it is often dif?cult to observe this condition. therefore, if desoldering ef?ciency goes down and all other parts appear to be ok, the nozzle is probably eroded and should be replaced. servicing the desoldering gun
13 2 disassemble the heating element. caution the heating element is very hot dur - ing operation. 3 clean out the hole in the heating element with the provided cleaning pin. caution be sure the solder in the hole in the heating element is completely heated, before cleaning the hole. ? if the cleaning pin cannot pass through the hole, replace the heating element. ? turn the power off after cleaning. 4 replace the ?lters. ? turn the power switch off, ? when the ?lter pipe is cool to the touch, push down the release knob at the back of the gun and remove the ?lter pipe. caution the ?lter pipe is very hot. ? examine the front holder. ? examine the spring ?lter. ? examine the ceramic paper ?lter (l). (no.a1033) heating element element cover nozzle nut remove the nut with the attached wrench. scrape away all oxidation from the hole in the heating element until the cleaning pin passes cleanly through the hole. the cleaning pin passes cleanly and completely through the hole. front holder spring filter ceramic paper filter (l) (no.a1033) replace stiff and cracked. replace solder is collected in two-thirds of the spring ?lter. replace ceramic paper ?lter is stiff with ?ux and solder.
14 5 secure the ?lters. ? attach the spring ?lter to the front holder ? attach the front holder to the ?lter pipe. caution be sure the front holder is correctly aligned. caution use the ceramic paper ?lter (l) for the ?lter pipe (gun). using of the ce - ramic paper ?lter (s) in the ?lter pipe may cause to break or the power to drop. 6 assemble the heating element. ? attach the nozzle and securely tighten the nut with the attached wrench. caution if the nut is loose, air will leak and the temperature will drop. ceramic paper filter (l) (no.a1033) attach the front holder to the ?lter pipe so that it does not leak air. firmly press the back holder assembly into the ?lter pipe in order to properly seat the o-ring against the pipe.
15 5. maintenance (station) 1 replace the ceramic paper ?lter (no.a1009). remove the ceramic paper ?lter and inspect it. if it is stiff with ?ux, replace it. 2 reassemble the ?lter case. caution set the ceramic paper ?lter (s) for the ?lter retainer (station). using the ceramic paper ?lter (l) in the ?lter retainer may cause to break or the power to drop. vacuum ceramic paper filter (s) (no.a1009) filter retainer remove the ?lter retainer and push out the ceramic paper ?lter. ceramic paper filter (s) (no.a1009) cover rear panel remove the screws remove the cover screws. (right/left) secure the vacuum outlet cap. apply silicone grease to the o-ring (s20) and securely tighten the vacuum outlet cap to prevent air leakage. exhaust filter replacement warning unplug the power cord before start - ing this procedure. 1 disassemble the unit. ? remove the rear panel. ? remove the cover. please make sure to remove piping of the compressed air before you start cleaning. if you clean the ejector with the pressured air pipe still connected, the compressed air may cause the nozzle and exhaust pipe to suddenly ?y off when the ejector cover is removed. caution cleaning the inside of the filter case
16 exhaust ?lter clean the tip of the inner nozzle and the surrounding area. ? remove the exhaust ?lter which covers the ejector. replace it if it is dirty. ? remove the ejector cover. if the noise ?lter (no.b1269) inside the cover is very dirty, replace it. ? remove the exhaust pipe and spacer from inside the ejector. *pinch the tip of the exhaust pipe and pull dirmly.it can be removed together with the spacer. ejector exhaust pipe spacer noise ?lter ejector cover 2 clean the inside. caution do not use thinner as a cleaning agent. ? clean the inside of the ejector, the tip of the nozzle and the surrounding area. remove any dirt with a cotton swab soaked in alcohol. ? soak the exhaust pipe in alcohol and clean the inside of the pipe with a soft stick-like material. 3 reassemble in reverse order. ? inside of the ejector ? inside of the ejector clean the inside with a stick-like material.
17 6. replacement parts replacing the heating element warning unplug the power cord before start - ing this procedure. the resistance value of a working heating element is 2-4 at 23c (73 f). if the value you get is outside this range, replace the heating element. 1 disassemble the heating parts. 2 separate the housing. 3 detach the terminal and remove the heating element. housing remove the ?lter pipe. unscrew the screws. detach the terminal. glass tube
18 4 insert a new heating element and reassemble. (heating element 24v-50w) caution before reassembling enclosure, make sure connectors are complete - ly covered by the glass tube. 5 recalibrate the tempera- ture. the resistance of new heating element varies, resulting in varia - tions in operating temperatures. it is necessary to recalibrate the temperature every time the heat - ing element is replaced. ? set the temperature control knob to 1 and allow the gun to warm up for 3 minutes. ? using a tip thermometer, ad - just the temperature calibrator (marked cal) until the nozzle temperature reads at 380c (716 f). cover the glass tube on the connecting part. push in. position the leads in groove and press them into place. be careful that the leads do not get caught in the housing. high low adjust the temperature calibra - tor (cal) with a straight-edge (C) screwdriver. bend the lead before inserting it.
item no. 14 15 16 17 18 19 20 21 22 23 16 32 19 10 31 9 1 2 3 5 4 6 7 8 13 30 15 11 12 24 23 18 17 14 16 20 28 21 19 22 11 12 28 26 27 29 25 item no. 1 2 3 4 5 6 7 8 9 10 11 12 13 7. parts list note: spare or repair parts do not include mounting screws, if they are not listed on the description. 19 (station) part no. b1029 a1009 b1063 b1034 b1031 b1064 b2069 b1038 b1036 b1028 b1093 b1061 b1044 part name vacuum outlet cap ceramic paper ?lter (s) filter retainer o-ring (s20) vacuum outlet retainer filter case joint front panel cover for securing screw receptacle knob cover handle temp. control set screw clamp speci?cations 10 pcs. with o-ring (s20) set of 4 one side one side part no. b1073 b2071 b1069 b1070 b1071 b1074 b1075 b1076 b1072 b1103 b1136 b1137 b2330 b1067 part name joint hose p.w.b. ejector exhaust ?lter exhaust ?lter retaining clip solenoid valve elbow joint pressure hose transformer transformer transformer transformer transformer chassis speci?cations with potentiometer 100-24v 120-24v 110-24v 220-24,230-24,240-24v 230-24v (ce) external tooth lock washer nominal size 4 pan head screw with washer m3 6 pan head screw with washer m4 8 pan head screw with washer m4 8 pan head screw with washer m3 6(2) pan head screw with washer m4 8 plain washer nominal size 4 (4) pan head screw m5 10(4) internal tooth lock washer nominal size 4 (2) truss screw (zn, black) m4 x 5 (2)
16 32 19 10 31 9 1 2 3 5 4 6 7 8 13 30 15 11 12 24 23 18 17 14 16 20 28 21 19 22 11 12 28 26 27 29 25 20 tapping screw m2.6 6 (2) pan head screw m3 55 pan head screw m5 10(4) tapping screw m2.6 8 (4) speci?cations set of 4 with rating seal w/o fuse w/o fuse australian 240v 125v-2a/100,110v 250v-1a/220,230v 250v-1a /australian 240v 250v-2a(u)/120v 0.63a (ce) 120v part name rubber stopper rear panel fuse holder fuse holder(s) fuse fuse fuse fuse fuse female connector female connector part no. b1037 b2070 b1041 b1134 b1042 b1138 b1139 b1275 b2318 b1065 b1127 item no. 24 25 26 27 28 item no. 29 30 31 32 part no. b2068 b2079 b2081 b2082 b2320 b2321 b2490 b3505 b1078 b1084 b1269 part name power cord, 3 wired cord & american plug power cord, 3 wired cord but no plug power cord, 3 wired cord & australian plug power cord, 3 wired cord & bs plug power cord, 3 wired cord & european plug power cord, 3 wired cord & bs plug power cord, 3 wired cord & chinese plug power cord, 3 wired cord & american plug potentiometer switch noise ?lter speci?cations u.s.a. ce ce s
(desoldering gun) 1 2 3 7 8 9 5 6 4 13 16 17 15 14 10 11 9 12 18 19 20 21 item no. 12 13 14 15 16 17 18 19 20 21 22 23 24 25 part no. b1025 b1024 b1022 b1026 b1021 a1313 a1003 b1723 b1724 b1094 b1095 a1042 b1470 b3048 part name cord assembly cord holder cord stopper micro switch trigger heating element nozzle (s) element cover nut spring iron holder cleaning pin holder cleaning sponge iron holder base wrench speci?cations with micro switch & plug set of 4 24v, 50w ?1.0 (0.04 in.) item no. 1 2 3 4 5 6 7 8 9 10 11 part no. a1314 a1030 a1033 b2073 a1012 b1018 b1019 b1020 b2074 b1023 a1319 part name front holder spring ?lter ceramic paper ?lter (l) filter pipe o-ring (p12) back holder assembly release knob spring for release knob housing hose packing speci?cations set of 10 set of 10 with front holder & ?lters with o-ring (p12) with screws 23 24 22 21 25 pan head screw m3 8 (3) tapping screw m3 8 (2) pan head screw m2.6 3 tapping screw m3 5 pan head screw (sus) m2.6 7 (3) 7. parts list (desoldering station)
speci?cations w/front holder & ?lters for ?lter case 10pcs. for ?lter pipe 10pcs 10pcs. 24v, 50w speci?cations for heating element for ?0.8mm (0.03 in.) nozzle for ?1.0mm (0.04 in.) nozzle for ?1.3mm (0.05 in.) nozzle for ?1.6mm (0.06 in.) nozzle for ?0.8mm (0.03 in.) nozzle for ?1.0mm (0.04 in.) nozzle for ?1.3mm (0.05 in.) nozzle for ?1.6mm (0.06 in.) nozzle speci?cations 22 8. speci?cations model no. power consumption hakko 475 70w part name output voltage vacuum generator vacuum pressure (max.) suction flow nozzle to ground potential nozzle to ground resistance applied air pressure compressed air consumption dimensions weight (w/o cord) model no. part no. power consumption temperature range insulation resistance nozzle inside diameter dimensions weight (w/o cord) hakko 809 c1183 ac 24v / 50w 380 to 480c (716 to 896f) > 300m at 420c (790f) ?1.0mm (0.04 in.) (nozzle s standard) 135(w) 174(h)mm (5.31 6.85 in.) 200g (0.44lb.) ? desoldering gun condition of measurement ? insulation resistance the insulation resistance was measured between the nozzle and the lead of the heating element using a 500 v dc insulation resistance meter . caution: the insulation resistance cannot be measured between the nozzle and the power plug as the transformer between the secondary part (heating element) and the primary part acts as an insulator. ? voltage leakage the voltage leakage was measured between the nozzle and the grounding plug at a temperature of 480c (896f) using an ac mv meter. caution: be sure to ground the unit before measuring the voltage leakage. ? speci?cations and design are subject to change without notice. part no. A1002 a1003 a1004 a1005 a1006 a1007 part name nozzle s ?0.8mm (0.03 in.) nozzle s ?1.0mm (0.04 in.) nozzle ?0.8mm (0.03 in.) nozzle ?1.0mm (0.04 in.) nozzle ?1.3mm (0.05 in.) nozzle ?1.6mm (0.06 in.) ? replacement parts part no. A1002 a1003 ?a 0.8mm (0.03 in.) 1.0mm (0.04 in.) ?b 1.8mm (0.07 in.) 2.0mm (0.08 in.) part no. a1004 a1005 a1006 a1007 ?a 0.8mm (0.03 in.) 1.0mm (0.04 in.) 1.3mm (0.05 in.) 1.6mm (0.06in.) ?b 2.3mm (0.09 in.) 2.5mm (0.1 in.) 3.0mm (0.12 in.) 3.0mm (0.12 in.) part no. b1215 b1086 b1087 b1088 b1089 b1302 b1303 b1304 b1305 part name cleaning pin cleaning pin cleaning pin cleaning pin cleaning pin cleaning drill cleaning drill cleaning drill cleaning drill part no. b2073 a1009 a1033 a1030 a1313 a1028 a1042 part name filter pipe ceramic paper ?lter (s) ceramic paper ?lter (l) spring ?lter heating element silicone grease cleaning sponge 9. wiring trans h1 trans m2 m1 tr 1 2 3 4 24v 1 1 4 4 1 1 2 2 h2 receptacle fuse holder transformer white black power switch power cord solenoid valve p.w.b. ac 24v ejector type 93kpa (700 mm hg) (28 in. hg) 20 l /min.* < 2mv < 2 490kpa (5.0kgf/cm 2 ) 1.62 c.f.m. (46 l /min.) 165(w) 135(h) 260(d)mm (6.50 5.31 10.24 in.) 3.0kg (6.6lb.) *this suction ?ow is measured at the ?lter case suction port of station.

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